What Is an ISO 5 Cleanroom Classification? Standards and Requirements

ISO 5 cleanrooms deliver superior cleanliness levels required for advanced manufacturing and research applications where product quality depends on exceptional environmental control. Cleanroom spaces maintain extremely low particle counts through precise engineering and construction methods. Organizations implementing ISO 5 environments should review the technical requirements to achieve and maintain this classification level.

ISO 5 Cleanroom Standards and Performance Requirements

ISO 5 cleanrooms need to meet stringent performance specifications that control multiple environmental parameters simultaneously. The design, engineering, and construction of these environments require advanced expertise and integrated systems working together to maintain classification standards:

ISO Classification System Framework

The International Organization for Standardization established ISO 14644-1 as the global standard for clean room classifications. This system defines nine cleanroom classes (ISO 1 through ISO 9) based on maximum allowable concentrations of airborne particles per cubic meter. ISO 5 corresponds to the former Class 100 designation from Federal Standard 209E, which referenced particles per cubic foot rather than cubic meter.

While ISO 5 environments are necessary for critical applications, ISO 6 cleanrooms offer a balanced approach for less stringent processes while still maintaining excellent contamination control.

Attributes of ISO 5 (Class 100) Cleanrooms

ISO 5 environments maintain tightly controlled air cleanliness through niche mechanical systems and architectural components. Cleanrooms feature high air change rates, unidirectional air flow systems, pressure cascades, and specific facility materials. Design for ISO 5 cleanroom applications integrates multiple engineering aspects to maintain required particle counts during both at-rest and operational states.

Proper maintenance of cleanroom filtration and HVAC systems is beneficial for preserving ISO 5 classification, as even minor performance degradation can cause classification failures.

Maximum Permitted Particle Measurements

ISO 5 cleanrooms must maintain particle counts below these strict limits:

• ≥0.1 μm: 10,200 particles per cubic meter
• ≥0.2 μm: 2,370 particles per cubic meter
• ≥0.3 μm: 1,020 particles per cubic meter
• ≥0.5 μm: 352 particles per cubic meter
• ≥1.0 μm: 83 particles per cubic meter
• ≥5.0 μm: 29 particles per cubic meter

Particle concentration limits represent reductions of 99.99% compared to ambient air conditions in typical manufacturing environments, which often contain millions of particles per cubic meter.

Organizations upgrading from less stringent controlled environments to ISO 5 standards should anticipate significant changes in operational protocols and facility requirements.

ISO 5 Cleanroom Design and Construction Components

Building an ISO 5 cleanroom requires intricate construction methods, materials, and equipment integration. The mechanical and architectural systems function together as a unified solution to control airborne particles, room pressurization, temperature stability, and humidity levels:

Air Filtration and HEPA Requirements

ISO 5 cleanrooms utilize high-efficiency particulate air (HEPA) filtration systems that remove 99.97% of particles 0.3 microns and larger. Cleanroom environments typically include:

• H13 or H14 grade HEPA filters
• Fan filter units covering 15-25% of the ceiling area
• Air change rates between 240-600 air changes per hour
• Terminal HEPA filtration at all air supply points

The filtration system design accounts for the specific equipment inside, the process taking place inside the room, and a number of people working inside to maintain proper particle control.

Room Pressure Differentials and Airflow Patterns

ISO 5 cleanrooms sustain positive pressure relative to adjacent spaces to prevent outside contamination infiltration. Key airflow design elements include:

• Pressure differentials of 12.5-15 Pa between ISO 5 areas and surrounding spaces
• Unidirectional air flow patterns that move air in parallel streams
• Controlled air velocities of 0.3-0.5 m/s in work areas
• Intentionally located return air pathways that create predictable air patterns

Engineered airflow systems continually sweep particles away from critical work surfaces and process equipment toward return air grilles and out of the cleanroom environment.

Wall, Floor, and Ceiling Components

ISO 5 environments incorporate non-shedding, cleanable, and chemical-resistant construction materials:

• Walls: Pharmaceutical-grade composite panels with non-particulating surfaces
• Floors: Epoxy or vinyl systems with coved corners and integral base
• Ceilings: Walkable grid systems supporting HEPA filters and cleanroom lighting
• Windows and Doors: Flush-mounted designs with minimal horizontal surfaces
• Wall and Ceiling Penetrations: Factory-sealed and gasketed assemblies

Modular cleanrooms and materials withstand frequent cleaning with hydrogen peroxide, quaternary ammonium compounds, and other cleaning agents while preserving their structural and particle-control properties.

Monitoring and Maintaining ISO 5 Performance Standards

After commissioning and certification, ISO 5 cleanrooms require rigorous monitoring programs and preventive maintenance to uphold their classification and operational performance:

Particle Counting and Air Monitoring Systems

ISO 5 pharmaceutical cleanrooms incorporate comprehensive monitoring technologies:

• Remote particle counters measuring particle counts continuously
• Digital differential pressure sensors between adjacent spaces
• Temperature and humidity monitoring points
• Air velocity measurement stations at critical locations
• 21 CFR Part 11 compliant data systems for trend analysis

Integrated monitoring systems provide real-time performance data while documenting cleanroom classification compliance for regulatory requirements.

Cleaning and Sanitization Protocols

The ISO 5 environments call for rigorous contamination control procedures:

• Cleanroom wipes made from polyester or other non-shedding substrates
• Cleanroom mops with stainless steel handles and polyester covers
• Sterile IPA and other ISO 5-compatible cleaning agents
• Documented Standard Operating Procedures for cleaning tasks
• Environmental monitoring after cleaning to verify effectiveness

Maintenance staff precisely follow defined protocols using validated cleaning methods and ISO 5-rated supplies to preserve the cleanroom’s particle classification.

Personnel Requirements and Gowning Procedures

People working inside represent the primary source of contamination in ISO 5 environments. These cleanrooms typically include:

• Documented training protocols for all personnel
• Multi-stage gowning sequences in dedicated gowning room areas
• Sterile coveralls, hoods, masks, goggles, and gloves covering all exposed skin
• Air shower entries for semiconductor and pharmaceutical applications
• Defined movement patterns and behavior protocols while inside the cleanroom

Disciplined personnel controls limit the introduction of particles from operators working within the ISO 5 environment.

Turnkey ISO 5 Solutions from Precision Environments

Since 1989, Precision Environments has engineered and constructed ISO 5 cleanrooms for leading organizations in modular cleanrooms, pharmaceutical, medical device manufacturing, industrial cleanrooms, semiconductor cleanrooms, and biotechnology sectors. Our comprehensive turnkey approach covers the entire implementation process from initial concept development through detailed engineering, construction, certification, and ongoing maintenance services. Each ISO 5 cleanroom project receives customized design attention based on specific process requirements and facility constraints. Contact our engineering team at (513) 847-1510 to discuss your ISO 5 cleanroom project requirements.

Frequently Asked Questions

What is an ISO 5 room?

An ISO 5 room is a controlled environment that meets the particle concentration limits specified in ISO 14644-1, allowing a maximum of 3,520 particles per cubic meter at the 0.5 micron size. Cleanrooms incorporate HEPA filtration, unidirectional airflow, construction materials, and comprehensive monitoring systems to maintain the required cleanliness levels for applications in pharmaceutical manufacturing, semiconductor processing, and medical device production.

Is ISO 5 better than ISO 7?

ISO 5 provides a substantially cleaner environment than ISO 7, with particle concentration limits approximately 100 times lower, making it suitable for processes requiring higher levels of contamination control. The determination of which cleanroom classifications are “better” depends on the specific manufacturing or research application, as ISO 5 environments require significantly greater investment in construction, mechanical systems, and operational controls than ISO 7 cleanrooms.

How many air changes per hour for ISO Class 5?

ISO Class 5 cleanrooms typically require between 240 and 600 air changes per hour to maintain classification compliance during operational states. The specific air change rate depends on several factors, including room size, process activities, number of personnel, equipment heat loads, and whether the airflow design is unidirectional or non-unidirectional.RetryClaude can make mistakes. Please double-check responses.